The HandySCAN 3D MAX Series, comprising the next-generation HandySCAN MAX EVO and HandySCAN MAX EVO Elite, extends the EVO platform to large-part measurement, bringing portable, metrology-grade 3D scanning into aerospace product development and quality workflows. The series is positioned for quality control, quality assurance, maintenance, repair and overhaul (MRO), and non-destructive testing (NDT).
Two accuracy tiers
The HandySCAN MAX EVO is aimed at aerospace product development teams measuring large, complex components, with volumetric accuracy of 0.150 mm + 0.020 mm/m. The MAX EVO Elite addresses quality teams performing large-component inspection and non-destructive testing that require higher precision, with volumetric accuracy of 0.075 mm + 0.010 mm/m. The MAX Series is described as maintaining measurement reliability and accredited accuracy in accordance with ISO 17025 and VDI/VDE 2634 standards.
Measurement at the point of work
The portable design is intended to let teams capture 3D measurements where aircraft structures and components are developed, inspected or maintained, rather than relying exclusively on fixed metrology workstations. The systems are described as designed to measure a broad range of part sizes, complex geometries and challenging surface conditions, including highly reflective materials, without surface preparation. On fuselage sections, wings and structural assemblies, that capability is presented as a way to reduce the setup and disassembly requirements that can slow aerospace inspection processes.
Integrated photogrammetry supports accurate measurement of large and complex parts outside controlled environments. This is framed as particularly relevant to maintenance operations, where inspections often need to take place on the hangar floor and aircraft downtime must be minimised; 3D data can be captured without extensive setup or moving parts to a dedicated inspection area.
Wireless scanning and on-device feedback
- Paired with the Mobility Kit, the MAX Series enables wireless, cable-free inspections for daily quality control, reducing reliance on fixed workstations, carts and cumbersome cable setups.
- The EVO platform's embedded screen brings scanner control and real-time data visualisation to the device, keeping scan data and the physical part within the operator's line of sight and supporting more comfortable work on complex, elevated and overhead scanning tasks.
- Real-time mesh visualisation allows operators to validate data coverage as they scan and to identify missed areas before leaving the part.
The announcement states that the combination of mobility, continuous feedback and fast data acquisition supports a more efficient scan-to-report process. Technicians can move around large aircraft structures and hard-to-reach areas, capture data directly at the asset and complete inspections with less interruption to maintenance and quality workflows.